Comparing emission reductions across alternative fuels

hand adjusting button to be set to low emissions

Vehicle greenhouse gas emissions can be accounted for on a “tank-to-wheels” basis or on a “well-to-wheels” basis. The former only considers the emissions that come out of a vehicle’s tailpipe. The latter includes the emissions that were released as a result of the production, processing and distribution of the fuel. For some alternative fuels, how they are made is more important than what happens when they are burnt.

Diesel engines versus modern diesel engines

Burning one liter of diesel produces 2.62 kg of CO₂, or over 26 lbs per gallon. In addition, diesel exhaust includes nitrogen oxides, carbon monoxide, soot, and other air pollutants. All are known to be harmful to human health and have the potential to reduce air quality. Like other fossil fuels, diesel is part of the man-made climate change problem. 

Diesel will never be a truly low carbon fuel, but diesel vehicles have come a long way from where they were thirty years ago. Modern diesel engines are more fuel efficient and contribute less to global warming and to air pollution than older engines. Replacing an old diesel engine with a newer model has a positive impact on the environment. Modern engines also come with sophisticated aftertreatment systems that thoroughly scrub their exhaust from pollutants such as NOx and particulate matter. Diesel particulate filters (DPF), for example, are designed to remove soot from the exhaust of diesel engines. There are opportunities to lower engine emissions through a combination of the use of alternative fuels and advanced engine technologies. Companies are using alternative fuels and advanced engine technologies to decarbonize their buildings and industrial mobility. There are already real-life examples that demonstrate the success of this approach.

Renewable diesel, a carbon-neutral fuel

Hydrotreated vegetable oil (HVO), or ‘renewable diesel’ is a renewable fuel made from crops such as soy and rapeseed, and from animal fats. HVO is said to be a CO₂-neutral fuel, as the CO₂ that the plant HVO is made from captures, is released back into the atmosphere when HVO is burned. After factoring in the emissions associated with the processing, transportation and distribution of HVO, well-to-wheels emissions are about 70% lower than diesel. Similarly, particulate matter (PM) emissions of HVO are typically lower than traditional diesel too. Meanwhile, emissions of criteria pollutants, such as NOx, are comparable to those of diesel.

Biodiesel usage emits less greenhouse gas (GHG) emissions

Biodiesel, like HVO, is manufactured from plants and other organic matter and is therefore a low carbon intensity fuel. Biodiesel is primarily used in diesel blends. For example, B20 blends, which contain 20% of biodiesel, result in roughly 20% less well-to-wheel GHG emissions than pure diesel. Using biodiesel and HVO in different blends provides users a great deal of flexibility in dialing up or down CO₂ emissions based on their objectives and on their budget.

Natural gas emissions compared to diesel emissions

Natural gas is a fossil fuel and its use results in greenhouse gas emissions. The well-to-wheels emissions of a natural gas vehicle, expressed in pounds per mile driven, are equivalent or slightly smaller than the emissions of a comparable diesel vehicle. Crucially, natural gas vehicles tend to have extremely low emissions of criteria pollutant such as NOx and particulate matter. This is one of the reasons why natural gas is a popular choice for heavy-duty vehicles that operate in urban environments such as garbage trucks, buses, and delivery trucks.

Renewable natural gas, another example of a carbon-neutral fuel

Chemically, renewable natural gas (RNG) and natural gas are identical. RNG, however, comes from the fermentation of organic matter. As a result, it is a CO₂-neutral fuel—just like HVO and biodiesel. Sometimes, RNG can qualify as a CO₂-negative fuel. One example is RNG obtained from landfills. Landfills tend to release methane, a potent greenhouse gas, due to naturally occurring fermentation. Recovering that methane and using it as a fuel prevents it from being released into the atmosphere. This means that the use of that fuel results in a reduction of greenhouse gas emissions.

Green hydrogen releases very small amounts of well-to-wheels emissions

Though all hydrogen molecules are identical, hydrogen is said to come in a variety of colors. Green hydrogen is made by electrolysis using renewable electricity. (The hydrogen palette also includes gray hydrogen, blue hydrogen and turquoise hydrogen, among others). Those colors refer to production pathways with intermediate decarbonization outcomes. When green hydrogen is used in a fuel cell vehicle, the only exhaust is water vapor. When it is used in an internal combustion engine vehicle, some NOx emissions also occur (and trace amounts of CO₂, resulting from engine oil burning). In both cases, well-to-wheels emissions are extremely small.

Hydrogen and natural gas blends – the impact of proportions on emissions

Blending green hydrogen into a natural gas pipeline is sometimes seen as a solution to the problem of transporting the hydrogen from its production site to consumers. Blending hydrogen into a natural gas pipeline can reduce carbon emissions. It has a similar effect as blending renewable natural as - the greater the content of the renewable fuel, the greater the reduction. High proportions of hydrogen can, however, affect end users whose equipment is not necessarily tuned for hydrogen blends. This can result in the equipment to underperform and derate, or to get damaged.

Methanol – is it a carbon-neutral fuel?

One way to produce renewable methanol is to combine green hydrogen and CO₂ captured from other sources. Methanol can also be obtained from the fermentation of organic matter—similar to the way that ethanol, or alcohol, results from the fermentation of sugars. When methanol is burned in an engine, the CO₂ originating from its production source is returned to the atmosphere. The result is thus CO₂-neutral. Engines that run on methanol release virtually no soot, no sulfur oxides, and when combined with the right technology, relatively small quantities of NOx. 

Ammonia burns CO₂-free

Ammonia is another energy carrier derived from hydrogen. Unlike methanol, ammonia molecules contain no carbon atoms and thus burn entirely CO₂-free. Ammonia is currently used in industrial processes like fertilizer or explosive manufacturing. There is also potential for ammonia to be used as shipping fuel. Its use in a marine engine would release no soot and CO₂, and the NOx released can be mitigated with aftertreatment.

Emissions are a key criterion to consider when choosing the right alternative fuel, but other advantages and disadvantages of alternative fuels should be taken into account. It is also important to note that the state of adoption among the alternative fuels can vary.

Cummins Office Building

Cummins Inc.

Cummins, a global power technology leader, is a corporation of complementary business segments that design, manufacture, distribute and service a broad portfolio of power solutions. The company’s products range from internal combustion, electric and hybrid integrated power solutions and components including filtration, aftertreatment, turbochargers, fuel systems, controls systems, air handling systems, automated transmissions, electric power generation systems, microgrid controls, batteries, electrolyzers and fuel cell products.

How is the United States investing in clean energy?

GR hero

Our planet is facing a dire crisis: carbon dioxide concentrations in the atmosphere continue to soar above record highs. If gone unaddressed, the collective stress of climate change will produce an irreparable impact. Our health, energy, water, and food ecosystems are at risk. 

As it stands, there are many long-term effects of climate change. In North America, climate change is forecasted to cause decreasing snowpack in the western mountains. It will also lead to a 5–20% increase in yields of rain-fed agriculture and great intensity of heat waves. In fact, over the last five years, the United States has incurred roughly $120 billion a year in damages as a result of natural disasters caused by extreme weather and climate events.

Beyond natural catastrophes, climatic risks to the United States will have a cascading effect on the country’s interconnected ecosystems. Reduced labor and overall economic productivity, and altered crop yields, will disproportionately harm lower-income and marginalized populations. These groups lack the resources to prepare or cope with extreme weather and climate events.

The world is investing in clean energy innovation

Combating the intensifying climate crisis requires a strategic combination of research and development (R&D), innovation, technology — and bold attempts.

Around the globe, countries are investing in clean energy to contribute to a livable planet now and for generations to come. In 2022, the US passed the Inflation Reduction Act, which includes a historic $370 billion investment to address the climate crisis. The Inflation Reduction Act provides tax credits and incentives to power homes, businesses, and communities with clean energy by 2030. The Act will increase investments in the fastest-growing power generation technologies, solar and wind. It will also advance cost-saving clean energy projects and protect two million acres of national forests. These initiatives are in addition to substantial tax credits and rebates offered to families and businesses in the United States.
Consequently, a stronger clean energy economy will contribute to overall economic growth and competition. As a result, there will be millions of new well-paying jobs for Americans to make clean energy.

It is possible to start decarbonizing now

Governmental policy strategies and investments in decarbonization technologies are part of the solution to produce increasingly cheap, dependable, and clean energy.

Strong communities and vibrant economies depend on a healthier planet. As a global power technology leader, Cummins is in a unique position to power customer success by leading during this energy transition. We intent to do so by providing customers with the right technology at the right time, understanding of their needs and applications.

We think of this journey to carbon neutrality in two distinct and complementary ways. First, by innovating zero-emission solutions and introducing them in markets and applications where the infrastructure, development and deployment are ready. Secondly, by advancing internal combustion engines through efficiency improvement and by running them on cleaner alternative fuels for a well-to-wheels solution.

Through Destination Zero, we are advancing low- and no-carbon platforms. This includes diesel and natural gas engines, hybrid, and electric platforms, as well as powertrain components, controls, and related technologies.

Join Cummins in powering a better tomorrow

Cummins environmental sustainability strategy includes goals timed for 2030. Progress toward the reduction of carbon emissions from company plants and facilities — in addition to our products — is in full swing. For more than one hundred years, we have brought technological solutions to market. As a power solutions leader, we will continue to power a more prosperous world for today and tomorrow. Are you ready to consider investing in new power solutions?

Traci Kraus headshot

Traci Kraus

Traci Kraus is a Director of Government Relations where she leads US federal advocacy for Cummins. She focuses on energy, climate, hydrogen, transportation and budget legislative and regulatory issues. 

Prior to joining Cummins, Traci worked for former U.S. Senator Russ Feingold.  She has a Master’s in Public Administration from the George Washington University and B.A.s in Government and Politics and Communication from the University of Maryland in College Park. She is originally from Chicago, and now lives outside of Washington, D.C. with her husband, Aaron and two children Liam (8) and Sloane (5).

Twelve ways to prepare for winter power outages

home generator in the snow

When a freak winter storm struck Texas in February 2021, the state’s power grid couldn’t handle it. Nearly five million people suddenly found themselves without electricity in freezing temperatures, causing a humanitarian crisis. 

The worst power outage in Texas’ history was a wake-up call. Winter power outages can be serious even if you live in a typically warm climate. 

Here are some time tips in case your family ever finds itself without power in the middle of winter:

  1. Add insulation to your attic — In addition to helping keep the cold out and the heat in, the proper amount of insulation can help prevent ice dams from forming on the edges of your roof, which can lead to water damage inside your home.
  2. Stock up on non-perishable food and water — Stow enough food that does not need to be cooked and water for everyone in the family  Make sure you have a manual can opener, too.
  3. Don’t use a gas stove or oven for heat — During a power outage your home has less airflow. This increases the risk of carbon monoxide poisoning if you run the stove or oven continuously. Gas stoves are designed for intermittent, short-term use and don’t have all the safety features of a gas furnace.
  4. Use a wood-burning fireplace if you have one — Just make sure you have enough seasoned firewood on hand and your chimney regularly cleaned and inspected.
  5. Download our Power Outage Ultimate Checklist — It provides in-depth information about what to do before, during and after an outage. It even shows you what to do for children, pets and family members with medical needs. You can download it here.
  6. Dress in layers — Wear a polypropylene base layer, then add a warm shirt and a sweater or cardigan. Wear synthetic or wool insulated pants instead of jeans or khakis. Cotton fabric is not a good insulator. Make sure you have warm mittens, woolen socks and a knit cap also.
  7. Buy flashlights and extra batteries —Make sure you have enough for every family member. If the temperature gets too cold inside, alkaline batteries won’t perform very well. Either keep them close to your body (to keep them warm) until you need to use them or invest in some lithium-ion batteries, which perform better in the cold.
  8. Keep mobile phones charged and gas tanks full — Your phones and your vehicles are your lifelines to the outside world. If you have an EV, make sure it’s fully charged.
  9. Protect your pipes — As water freezes, it expands. This can burst the pipes in your home. Add insulation to your exposed pipes. During a power outage, you can also open each faucet to allow a slow drip. This water flow will help keep the water from freezing in the pipes.
  10. Winterproof your home — Seal doors and windows to reduce drafts so you keep as much heat indoors as possible.
  11. Invest in a whole-home standby generator — For the ultimate peace of mind, consider one of the Cummins QuietConnect™ home standby generators. In the event of a power outage, your generator will automatically switch on and keep your home powered. 
  12. Install carbon monoxide detectors with battery backups — Place them in central locations on every floor so if any carbon monoxide gets in the home, you are immediately alerted.

Power outages are always inconvenient. But winter power outages can be downright scary. To see the different ways that Cummins can help keep your family warm and cozy during a winter power outage, visit us at cummins.com/na/generators/home-standby/whole-house-and-portable or find a local dealer at cummins.com/na/generators/home-standby/find-a-dealer.

Cummins Office Building

Cummins Inc.

Cummins, a global power technology leader, is a corporation of complementary business segments that design, manufacture, distribute and service a broad portfolio of power solutions. The company’s products range from internal combustion, electric and hybrid integrated power solutions and components including filtration, aftertreatment, turbochargers, fuel systems, controls systems, air handling systems, automated transmissions, electric power generation systems, microgrid controls, batteries, electrolyzers and fuel cell products.

Cummins ICE technologies to power customer success on path to zero emissions

semi on highway through the forest

This is the first of a series of articles on powertrain technologies Cummins is looking to introduce on the path to zero emissions by 2050.


Internal combustion engine (ICE) technologies are an important transitory step for the trucking industry as Cummins pursues net-zero carbon by 2050 under its Destination Zero strategy, which is to go further, faster to reduce the greenhouse gas (GHG) and air quality impacts of its products. 

Cummins’ ICE technologies focus on advanced diesel, gas and hydrogen, which will provide clean, cost-effective power to customers in the years ahead and help Cummins achieve an interim goal of lowering emissions from newly sold products by 25% by 2030.

“Many Australian and New Zealand trucking businesses – owner-operators, small, medium and even large fleets – who are vital to both countries’ road transport efficiency into the future, will only remain in business with affordable technologies to reduce their carbon footprint,” says Mike Fowler, director and general manager of on-highway business for Cummins Asia Pacific.

He says getting to zero emissions in the heavy-duty trucking industry will not be a “light switch event” and that the pathway to the target will require some transition through lower carbon solutions while the economic, operational and infrastructure challenges of zero emission vehicles are solved.

Importantly, the industry needs multiple solutions to meet the needs of all on and off-highway customers with their variety of duty cycles and operating environments. The pace of transition will not only be driven by customer requirements but also infrastructure investment and regulatory advancements.

“There are still significant efficiency gains Cummins can achieve with diesel internal combustion technology to further reduce greenhouse gas (CO2) emissions and atmospheric pollutants,” Fowler points out.

“Heavy-duty trucking today requires the power density and operational range that only diesel internal combustion can provide,” he adds. “This is particularly relevant in Australia with its challenging operating environment.”

A new big bore Cummins diesel engine in the pipeline will further reduce carbon emissions with fuel savings of more than 10% compared with Cummins’ current X15 Euro 6 engine.

Cummins Inc. president and CEO, Jennifer Rumsey, emphasized recently that an important step in getting to net-zero was about making existing technologies more efficient.

“We can make a big difference by improving the efficiency of diesel engines in the next decade. Those products will be out there for many years beyond that. We shouldn’t just focus on zero only, we need a combination of advancing zero and improving engine-based products that we have today.”

Cummins recently announced the development of natural gas and hydrogen internal combustion engines – designated X15N and X15H – which were showcased at the Advanced Clean Transportation (ACT) Expo, North America’s largest advanced transportation technology and clean fleet event, where they attracted a lot of attention.

Debuting a clean hydrogen-burning engine is one thing. Having the fuel infrastructure in place to support it is another. The good news in Australia is that Queensland, New South Wales and Victorian state governments recently announcing collaboration on a renewable ‘green’ hydrogen refuelling network for heavy trucks on the nation’s most critical roads and highways, starting with the Hume Highway, Pacific Highway and Newell Highway.

NSW aims to have 10,000 heavy vehicles powered by green hydrogen by 2030.

Both the X15H and X15N are based on an entirely new 15-litre design which offers a weight saving of around 200 kg over the current X15 diesel engine. 

They also highlight Cummins’ new ‘fuel-agnostic’ engine platform – an industry first – which offers different versions of the same base engine. The bottom-end of the engines looks the same, while unique cylinder heads are designed to accommodate a different low or zero carbon fuel.  Each engine within the platform can run on one specific fuel using familiar internal combustion engine technology.

Hydrogen is an energy dense, carbon-free fuel and offers benefits in terms of range, payloads and fast refuelling times. The hydrogen engine itself is not completely CO2-free in that small amounts of oil in the crankcase still make their way to the combustion chamber where they’re burned, emitting a small amount of carbon through the tailpipe. NOX levels drop substantially in hydrogen combustion versus conventional diesel, by at least 75% from today’s most stringent standards.
The hydrogen engine offers performance comparable to a diesel and is virtually a drop-in replacement for a traditional engine, the major modification to a truck’s architecture being the addition of a hydrogen fuel system.

The natural gas X15N is scheduled for release in 2024 and will be offered with peak ratings of 500 hp and 1850 lb ft of torque. The engine can achieve carbon negativity when fuelled with renewable natural gas – or biogas – using methane collected from organic waste as the primary fuel source.

Premier US fleet Werner Enterprises, which is focused on reducing its carbon footprint, will begin validation and integration of the X15H and X15N in its trucks in the second half of 2022.
 

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