Leveraging the Full Benefit of Diversity

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A diverse and inclusive work environment helps all employees work more effectively and efficiently, both with their local teams and with colleagues around the world. This ability to work locally and globally allows Cummins to focus on leveraging the full power of the Company for its customers no matter where they are located.

One way Cummins works to create the right environment for success is through a program called Unleashing the Collective Power of Groups and Individuals, also known as the Affirmative Development Project. This project brings employees at all levels together to learn and practice skills that facilitate better understanding and engagement.

Workshops are customized for each participating group, depending on its specific needs, and help managers work more effectively with affinity groups, which are organized at Cummins around a specific demographic trait, and Local Diversity Councils, which are designed to promote diversity in general. The project’s goal: help all employees reach their full potential.

This project helps employees who are Affinity Group or Local Diversity Council members, as well as leaders, better align and strengthen their organizations. It helps managers and supervisors better connect with and lead diverse teams.


How it Works

While much of the discussion during the sessions is customized to meet the particular cultural needs of the audience, the framework remains the same around the world.

A series of one-on-one conversations with employees at all levels of the organization begins the workshop planning process. These conversations are intended to help the facilitators better understand the intricacies and concerns of the local cultures they will be working with throughout the project.

The second part is a full-day session with affinity group and Local Diversity Council members, their managers and the local leadership. This event offers a venue for employees to speak freely about issues, work collaboratively to develop plans to strengthen the impact of affinity groups and Local Diversity Councils, and explore ways to manage and work more effectively in diverse teams while also experiencing role modeling and championing from Cummins leaders.

The final part is a full-day session designed specifically to help managers and supervisors in managing their diverse teams. Through facilitated discussion and group exercises, managers develop action plans to assist them in connecting more productively with employees whose backgrounds and experiences are different than theirs.

A key challenge is to move their skills from good to great. Participants are surveyed before the workshops and 90 and 120 days after the sessions to gauge the short- and long-term effects of the training.

The project has been delivered in Columbus, Ind.; India and China in recent years. During the past 12 months, the initiative kicked off in Brazil and Australia.

In Brazil, more than 300 employees at all levels attended the sessions, which were conducted with simultaneous translation to ensure understanding. Four new employee resource groups were launched, including affinity groups for women, Generation Y, Afro-Brazilian and Special Needs.

“Our workshops in Brazil helped us as leaders to see opportunities to include perspectives that we may not have previously thought about,” said Luis Pasquotto, Vice President – South America Area Business Organization. “It’s important to capture the voices of employees at all levels. This workshop helped us rediscover the tremendous advantage our diversity gives us. Now we have more than a forum where those voices can be heard on a regular basis.”

Most recently, the project launched in Australia with the goal of re-energizing two employee resource groups: a Women’s Affinity Group and a Local Diversity Council, and launching an affinity group for apprentices.

“Everyone has a role to play in creating a great work environment,” said Gino Butera, Executive Managing Director, Asia Pacific.

“We saw how passionate employees are about creating an inclusive environment where everyone can realize their potential. This workshop allowed us to see how vested employees are in our success, and now we are working to ensure that we continually look for ways to empower these employees to share their perspectives.”

Employees give high praise for these sessions. Managers believe they are better equipped to handle difficult situations as a result of the workshops, and nearly every employee would recommend the workshops to colleagues.

Polish brothers deeply committed to serving Cummins’ mining customers

The brothers – Jerzy, Krzysztof and Adam Majcher

The bonds between three brothers who are service technicians for Cummins Poland have become even deeper now they are all working together one kilometre underground in a copper mine.

The brothers – Jerzy, Krzysztof and Adam Majcher have 26 years of experience between them working from Cummins’ Lubin branch in Lower Silesia.

They were selected to be part of a team of 17 service technicians embedded with one of the biggest copper and silver mining companies in the world.

The specialist technicians are on hand to maintain and repair the 600+ Cummins engines powering various machinery and keep the mining operation working around the clock.

“These are some of the most challenging conditions on earth for machinery,” said Marek Matuszewski, Country Leader for Poland, “and it’s our job to minimise any machine downtime and help our customer maximise the productivity of the mine.

“Having a specialist team on site, close to the action, means we can identify issues before they happen and react quickly to any issue that crops up. The mission is to keep things running as efficiently as possible.”

The Cummins service technicians work on a variety of Cummins engines starting from small 4B 3,9 litre up to QSL9, covering complete range of emission levels - from old mechanical engines up to latest Stage V engines, which powers some of the latest prototype undergound mining equipment. from 3.8 to 8.3 litres engines.

“I’m immensely proud of the Majcher brothers and all our team,” said Marek. “They are showing tremendous dedication to this important work which matters so much to us, to our customer and to our national economy.”

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Ready to go turbo with opening of ‘good as new’ Cummins Huddersfield plant

Hudderfield plant

There is a new spring in the step of the 1,000-plus people who work at Cummins Engine Components Huddersfield campus in the north of England.

The feelgood factor follows the highly successful completion of a six-year project to rebuild the iconic manufacturing plant.

The project was hampered by the pandemic but ended in triumph thanks to strong and motivational leadership and a collective will to rise above the many challenges, not least maintaining a steady flow of production while major construction work was going on in the background.

The more than £20 million invested in the Huddersfield site has yielded a truly world class facility primed to produce in the region of 300,000 turbochargers a year.

The investment can be seen not just in the upgraded manufacturing plant and its three main assembly halls but in a transformed research and development centre, renovated offices, canteen, gym and newly installed electric vehicle charging points.

The plant itself has a new roof (currently being kitted out with solar panels), new external walls, new floor, new electrical and heating and ventilation systems, energy-efficient LED lighting and greater wheelchair access.

Cummins Huddersfield Shop Floor

“The renovation of the Huddersfield plant ties back into our commitment to decreasing carbon emissions. Investing in the site will help us manufacture core technologies more efficiently getting us closer to our goal of net zero emissions by 2050,” said Shon Wright Vice President of Cummins Engine Components.

Everything dovetails with the overarching mission of Cummins to dramatically reduce its carbon footprint and improve the sustainability of its operations.

“I’m so proud of what the team has achieved here,” said Gary Waterhouse, who only recently moved on from his role as Huddersfield Plant Manager at Huddersfield to take up a key leadership role within Cummins European Regional Operating Team as EMEA Manufacturing Engineering Leader

“Amid all the work, we kept things running and kept focussed on our customers – on product quality and delivery -– so they were not impacted. However, Safety and taking care of the team is priority one for us and there were zero injuries recorded in the six years of work, which is a fantastic achievement.

“We had our fair share of challenges along the way but we overcame all the hurdles and what we have here in Huddersfield now is a plant that to all intents and purposes is brand new. It’s clean and full of light and is very pleasant environment for the current employee, plus a positive impression of a manufacturing operation to customers, visitors and potential new team members.

“Our team are certainly enjoying the changes. The whole Huddersfield campus has come together and they’re ready to move forward with a new energy and purpose.”

Adam Dawson, who took over from Gary as plant manager, said the next phase of the investment programme is under way for the assembly lines: a new heavy-duty line has been commissioned and is being ramped up; a new line for variable geometry turbos is being built and plans are taking shape for a new high horsepower line.

“The journey continues,” he said. “We will be upgrading all our assembly lines ready for the latest technology required for the next generation of product. It’s all very exciting.”

Gary said the refurbishment had offered manufacturing operations the opportunity to review its processes. “We call it value stream transformation,” he said. “It was a good time for us to reset and drive the efficiency of our machining and assembly operations.”

Gareth Cooper, Huddersfield Facilities Manager, likened parts of the project to the sliding block puzzle game where you need to manoeuvre blocks into free spaces to achieve your ultimate goal.

“We were constantly having to move equipment around to create space and allow the contractors to do their work. In all, we calculated we had to move 311 machine tools during the rebuild.

“There was an efficiency impact working around some of that upheaval but we were successful in bank-building ahead and running it off. Manufacturing is a tough job but it’s even tougher when they’re pulling down the roof and walls around you!”

Gary, Adam and Gareth were keen to stress the success of the Huddersfield refurbishment was down to a collective effort.

“The knowledge, the work ethic, the teamwork and the desire to get this project complete by the Huddersfield team was exceptional,” said Gareth. “The entire plant was involved in the work and they should feel proud of themselves.”

From a tiny wooden shed to global powerhouse

Had it not been for the 18-month hiatus brought about by the pandemic, Cummins Huddersfield would have celebrated the opening of its sparkling new facility in its 70th anniversary year.

The original company, incorporated in 1952 as Holset Engineering Co Ltd., was founded by business partners Brian Holmes and Paul Croset. It was acquired by Cummins Inc. in 1973 and rebranded as Cummins Turbo Technologies in 2006.

Starting out in a small wooden shed, Holset has grown into a global technological leader whose products are synonymous with outstanding performance, durability and a high standard of safety.

Over the past seven decades, Cummins has introduced a range of industry-leading air handling technologies under the Holset brand, including fixed, wastegate, variable geometry, two-stage, and exhaust throttle technology.

The Cummins Huddersfield campus is either side of St Andrew’s Road in the heart of the historic Yorkshire town famous for its textile industry heritage. Its technology and research centre is one of four around the world developing air handling technologies for global customers operating across diverse markets including on-highway, commercial vehicle, industrial, construction, agriculture, marine and power generation.

The other three tech centres are in Columbus (US), Pune (India), and Wuxi (China).

As part of its net zero emissions strategy, Cummins is investing in the development of alternative air handling solutions for zero carbon powertrains such as hydrogen, natural gas and alternative fuels.

There are around 200 engineers at Huddersfield focussed on helping Cummins achieve its ambitious environmental objectives.

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