Common ground: Two themes emerge in annual Microgrid Challenge

Lowering carbon emissions through the use of energy storage systems and low-emission generators was the name of the game in Cummins' most recent microgrid competition. 

Cummins recently teamed with ESTECO to co-sponsor the Microgrid Design Competition. The competition attracted teams of engineers from 56 universities representing 15 countries around the world.

As part of the competition rules, the competitors had to design the best microgrid with reduced overall costs and minimized carbon dioxide (CO2) emissions. While developing their designs, the teams had to consider the operating conditions and other constraints at the Cummins Megasite in Phaltan, India; such as the need for varying amounts of energy during the day and night.

"The challenge was to design the most cost and energy-efficient hybrid microgrid to supply energy to our Cummins campus in India," said Gary Johansen, Executive Director of Power Systems Engineering at Cummins. "The winning team, FESB Energetika from the University of Split, Croatia, deployed various renewable sources and use case scenarios to lower carbon emissions and optimize costs in their proposal." 

Cummins ESTECO Microgrid Design Competition - Winning team
Pictured here is the winning team, FESB Energetika, from the University of Split, Croatia. 

Microgrids optimize the use of renewable energy sources to minimize carbon emissions

Proposals from the various teams varied greatly, with each leveraging different combinations of renewable sources to lower carbon emissions.

For example, team FESB Energetika leveraged a mix of water, solar and wind to optimize the energy supply, and explored the use of excess power to generate hydrogen for fuel cells. Meanwhile, team Polimi Energy built their microgrid design with solar as the core, deploying a well-defined grid control logic. Third place-winner, team Polimi Power, focused on realistic problem constraints and applied a clear dispatch strategy as a part of the microgrid system. 

Intermittent nature of renewables addressed through energy storage systems and low emission generators

Teams optimized their microgrid designs by using both stationary storage units and low emission generator sets to address the intermittent nature of renewables. Stationary storage units are designed to store the excess energy while renewables are up and running and re-deploy the stored energy when the campus’ energy needs exceed renewable generation. Low emission generators are used in microgrid designs either to power, when needed, the campus directly or to charge the stationary storage units. 

Each of the 56 teams should be applauded for their efforts to tackle what Cummins Chairman and CEO Tom Linebarger calls the "challenge of our age." More specifically, these teams created designs to meet the world’s sustainability needs and grow the economy at the same time. Congratulations to FESB Energetika, Polimi Energy and Polimi Power for their award-winning designs.

To learn more about trends in microgrids and distributed generation, follow Cummins  on Facebook and LinkedIn. To learn more about how Cummins is powering a world that’s “Always On,” visit here.

Think your friends and colleagues would like this content? Share on LinkedIn and Facebook.
 

 

Aytek Yuksel - Cummins Inc

Aytek Yuksel

Aytek Yuksel is the Content Marketing Leader for Cummins Inc., with a focus on Power Systems markets. Aytek joined the Company in 2008. Since then, he has worked in several marketing roles and now brings you the learnings from our key markets ranging from industrial to residential markets. Aytek lives in Minneapolis, Minnesota with his wife and two kids.

Cummins Custompaks are being used for water management as Thailand struggles with its water crisis

CustomPak on site

Water crisis

Sixty Cummins Inc. CustomPaks are in service in Thailand as part of a critical water management plan aimed at easing the country’s water crisis – a crisis that has caused enormous economic and social damage and stirred conflict among communities.

Over the past several decades, Thailand has continually faced water problems caused by severe drought. Water reserves in dams and reservoirs are insufficient while water resources are often contaminated with toxins caused by urban communities and the industrial and agricultural sectors.

Severe flooding is a threat, too, at a time when the realities of climate change are hanging over the country.

As a result, the allocation of precious water resources, which must be shared among various stakeholders including new and existing industry, large and small agriculture, and cities and villages has become a flashpoint.

Kittithanapat Engineering Co. (KTP), has been involved in the water management system since 1996, working closely with authorities such as the Royal Irrigation Department, Department of Water Resources, Bangkok Metropolitan Authority and others.

CustomPaks on site

600 hp CustomPaks

To help KTP meet its often urgent requirements, Cummins DKSH (Thailand) has recently supplied 60 Australian-built CustomPaks – 45 powered by Cummins’ X15 engine rated at 600 hp, and 15 powered by the QSL9 rated at 325 hp. These fully self-contained powerpacks are emissions certified to Tier 3.

The CustomPaks are coupled to hydraulically-driven, large-volume submersible water pumps sourced by KTP from US company Moving Water Industries (MWI); KTP is the exclusive distributor in Thailand for these MWI Hydroflo pumps.

Prior to Cummins’ involvement, KTP was using another diesel engine brand but service support wasn’t up to the standard required.

Long-serving KTP engineer Kittisak Thanasoot says Cummins DKSH’s reputation for technical and aftersales support along with the reliability of the Cummins product were a key reason behind KTP’s decision to specify the CustomPaks for the Royal Irrigation Department.

The ability of Cummins DKSH to respond to short delivery times was also important.

“Supplying large quantities of high horsepower diesel engines for emergency situations such as flash flooding can be a challenge for KTP,” says Kittisak Thanasoot.

“Responding to the needs of the government agencies to manage such problems in a timely manner and with least impact on communities, KTP has found the answer in our partnership with Cummins DKSH.”

Power, pride and passion

Parked semi truck

The switch back to Cummins power has been beneficial for iconic New Zealand company Uhlenberg Haulage. It's all about whole-of-life costs.

Uhlenberg Haulage is closing in on 60 years in business, having been founded in 1966 by Mike and Carol Uhlenberg.

Based in Eltham, Taranaki, in New Zealand’s North Island, the operation is today owned and operated by their sons Chris, Daryl and Tony Uhlenberg.

Describing the Uhlenbergs as “old school family truckies”, Daryl talks about the company’s time-honored journey with a definite tone of pride, especially the work of his parents in laying the foundations for what is today an iconic fleet in its own right.

Cummins Inc. made its debut in the Uhlenberg fleet in 1971 with an NH250 powering a second-hand Kenworth K923 used in logging. A second Kenworth, a new W924 with a Cummins NTC335, followed soon after hauling an LPG tanker.

The Uhlenberg operation today comprises 40 prime movers and a variety of trailing gear to cater for the myriad of a jobs the fleet is involved in.

A number of Peterbilts feature in the fleet although Kenworth is now the brand of choice with six new units to be delivered over the next 12 months to cater for business growth.

Cummins’ X15 Euro 5 engine rated at 550 or 600 hp is the preferred power specification, with 18 red engines currently in the fleet.

Uhlenberg family in front of truck

Whole-of-life support

“The switch to Cummins has been a very good experience for us. We have nothing but praise for the Cummins organization,” says Daryl.

“The whole-of-life picture is the key thing for us and we’ve got that nailed with the support we get from Cummins – parts availability, scheduled maintenance, life expectancy and in-frame rebuilds.

“So the red engines turn up, we run them to life, which is 900,000 to 1.2 million kilometers, and then Cummins does an in-frame overhaul in a timely manner. If there’s an issue, parts and support are close by.

“The support we get from Cummins Palmerston North is fantastic, second to none.”

Daryl recently looked under a Kenworth that was in the workshop for a service and was surprised to see no oil leaking from the one-million-kilometer X15. “I remember when I was a fitter we had to wear a raincoat when working under a truck,” he jokes.

Fuel agnostic

Acknowledging that the push to decarbonize is now “very real”, Daryl likes the idea of Cummins’ fuel agnostic concept where one base internal combustion engine, optimized to run on diesel, can also be customized to run on ultra-low and zero-carbon fuels like renewable natural gas and hydrogen.

“My father was a pioneer of linehaul trucking in New Zealand and he always embraced new technology. He was never scared of it,” he says.

“I tend to be a little more cautious but I can see where a 500 hp natural gas or hydrogen engine would work for us in short haul applications,” he admits. “We’re certainly willing to look closely at these alternative fuel technologies when suitable infrastructure is in place.”

Redirecting to
cummins.com

The information you are looking for is on
cummins.com

We are launching that site for you now.

Thank you.