Cummins introduces new compressor stage to Series 800 Holset Turbocharger

Cummins Holset Turbo HE800

Cummins Turbo Technologies (CTT) offers advanced improvements to the Series 800 Holset Turbocharger with an all-new compressor stage. The Series 800 Holset Turbocharger from CTT offers a world class product for its global customers that focuses on delivering performance and uptime in high-horsepower industrial markets.

Already a key component of CTT’s product catalogue, the Series 800 Turbocharger takes a leap forward and has been revitalized to deliver significant improvements in performance, flow range, temperature capability and seal robustness. The Series 800 turbocharger is designed for engines ranging from15L to 28L, but can be paired with two or four additional turbochargers for engines ranging from 28L up to 100L.

The Series 800 turbocharger has achieved its best-in-class results by introducing technological advancements like:

  • High Pressure Ratio Compressor 
  • Extended flow range 
  • Thin wall stainless steel compressor cover
  • Lead free bearings option
  • High temperature capable turbine housing option 
  • Improved seal and joint robustness

For the very first time we are introducing the High-Pressure Ratio Compressor (HPRC) technology on Series 800 Turbocharger. This product architecture increases flow range capability by up to 25% and is optimized for pressure ratios of up to 6.5:1. These capabilities have allowed our customers to uprate engines by 20-40% without the need to move to a 2-stage architecture. We have also enabled additional altitude capability for many applications. The HPRC offering also improves our product efficiency. These gains enable air handling architectures which have resulted in 5-7% BSFC improvements for existing applications during engine simulation work. 

The new Series 800 Holset Turbocharger is available with a thin walled stainless-steel compressor cover, enabling us to increase capability without adding to our weight or space claim. We also offer lead free bearings, high temperature capable turbine housings and have increased robustness of our joints and seals.

At Cummins, our continued investment in research and development enables us to engineer new solutions for this market. We are currently in development of an integrated electronic wastegate for optimal flow control as well as focusing on turbine stage efficiency improvement.  

“We are excited to be offering new innovative technologies to increase the capability of the HE800 product line without needing additional space claim. We have been able to leverage our technical engineering expertise and advanced simulation analysis to provide critical air-handling features such as higher-pressure ratios and improved efficiencies while offering more product robustness.” commented Brett Fathauer, Executive Director – Engineering and Research. 
The performance results of the upgraded Series 800 Turbocharger have been met with enthusiasm from off-highway customers who describe the Holset product as "class leading.”

The team at CTT has used the latest design practices to ensure this new product is superior to competition and drives value for customers. The upgraded Series 800 Turbocharger is available now and caters to a wide range of off-highway customer applications including power generation, agricultural, mining, oil & gas, rail, construction and marine. 

"At CTT, we continuously work to improve our products for on- and off-highway customers. The new Series 800 turbo is a class-leading product which exceeds performance expectations and provides excellent value for our customers around the globe," commented Matt Franklin, Director - Product Management and Marketing at Cummins Turbo Technologies.
 

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Cummins Inc.

Cummins, a global power technology leader, is a corporation of complementary business segments that design, manufacture, distribute and service a broad portfolio of power solutions. The company’s products range from internal combustion, electric and hybrid integrated power solutions and components including filtration, aftertreatment, turbochargers, fuel systems, controls systems, air handling systems, automated transmissions, electric power generation systems, microgrid controls, batteries, electrolyzers and fuel cell products.

Cummins Custompaks are being used for water management as Thailand struggles with its water crisis

CustomPak on site

Water crisis

Sixty Cummins Inc. CustomPaks are in service in Thailand as part of a critical water management plan aimed at easing the country’s water crisis – a crisis that has caused enormous economic and social damage and stirred conflict among communities.

Over the past several decades, Thailand has continually faced water problems caused by severe drought. Water reserves in dams and reservoirs are insufficient while water resources are often contaminated with toxins caused by urban communities and the industrial and agricultural sectors.

Severe flooding is a threat, too, at a time when the realities of climate change are hanging over the country.

As a result, the allocation of precious water resources, which must be shared among various stakeholders including new and existing industry, large and small agriculture, and cities and villages has become a flashpoint.

Kittithanapat Engineering Co. (KTP), has been involved in the water management system since 1996, working closely with authorities such as the Royal Irrigation Department, Department of Water Resources, Bangkok Metropolitan Authority and others.

CustomPaks on site

600 hp CustomPaks

To help KTP meet its often urgent requirements, Cummins DKSH (Thailand) has recently supplied 60 Australian-built CustomPaks – 45 powered by Cummins’ X15 engine rated at 600 hp, and 15 powered by the QSL9 rated at 325 hp. These fully self-contained powerpacks are emissions certified to Tier 3.

The CustomPaks are coupled to hydraulically-driven, large-volume submersible water pumps sourced by KTP from US company Moving Water Industries (MWI); KTP is the exclusive distributor in Thailand for these MWI Hydroflo pumps.

Prior to Cummins’ involvement, KTP was using another diesel engine brand but service support wasn’t up to the standard required.

Long-serving KTP engineer Kittisak Thanasoot says Cummins DKSH’s reputation for technical and aftersales support along with the reliability of the Cummins product were a key reason behind KTP’s decision to specify the CustomPaks for the Royal Irrigation Department.

The ability of Cummins DKSH to respond to short delivery times was also important.

“Supplying large quantities of high horsepower diesel engines for emergency situations such as flash flooding can be a challenge for KTP,” says Kittisak Thanasoot.

“Responding to the needs of the government agencies to manage such problems in a timely manner and with least impact on communities, KTP has found the answer in our partnership with Cummins DKSH.”

Power, pride and passion

Parked semi truck

The switch back to Cummins power has been beneficial for iconic New Zealand company Uhlenberg Haulage. It's all about whole-of-life costs.

Uhlenberg Haulage is closing in on 60 years in business, having been founded in 1966 by Mike and Carol Uhlenberg.

Based in Eltham, Taranaki, in New Zealand’s North Island, the operation is today owned and operated by their sons Chris, Daryl and Tony Uhlenberg.

Describing the Uhlenbergs as “old school family truckies”, Daryl talks about the company’s time-honored journey with a definite tone of pride, especially the work of his parents in laying the foundations for what is today an iconic fleet in its own right.

Cummins Inc. made its debut in the Uhlenberg fleet in 1971 with an NH250 powering a second-hand Kenworth K923 used in logging. A second Kenworth, a new W924 with a Cummins NTC335, followed soon after hauling an LPG tanker.

The Uhlenberg operation today comprises 40 prime movers and a variety of trailing gear to cater for the myriad of a jobs the fleet is involved in.

A number of Peterbilts feature in the fleet although Kenworth is now the brand of choice with six new units to be delivered over the next 12 months to cater for business growth.

Cummins’ X15 Euro 5 engine rated at 550 or 600 hp is the preferred power specification, with 18 red engines currently in the fleet.

Uhlenberg family in front of truck

Whole-of-life support

“The switch to Cummins has been a very good experience for us. We have nothing but praise for the Cummins organization,” says Daryl.

“The whole-of-life picture is the key thing for us and we’ve got that nailed with the support we get from Cummins – parts availability, scheduled maintenance, life expectancy and in-frame rebuilds.

“So the red engines turn up, we run them to life, which is 900,000 to 1.2 million kilometers, and then Cummins does an in-frame overhaul in a timely manner. If there’s an issue, parts and support are close by.

“The support we get from Cummins Palmerston North is fantastic, second to none.”

Daryl recently looked under a Kenworth that was in the workshop for a service and was surprised to see no oil leaking from the one-million-kilometer X15. “I remember when I was a fitter we had to wear a raincoat when working under a truck,” he jokes.

Fuel agnostic

Acknowledging that the push to decarbonize is now “very real”, Daryl likes the idea of Cummins’ fuel agnostic concept where one base internal combustion engine, optimized to run on diesel, can also be customized to run on ultra-low and zero-carbon fuels like renewable natural gas and hydrogen.

“My father was a pioneer of linehaul trucking in New Zealand and he always embraced new technology. He was never scared of it,” he says.

“I tend to be a little more cautious but I can see where a 500 hp natural gas or hydrogen engine would work for us in short haul applications,” he admits. “We’re certainly willing to look closely at these alternative fuel technologies when suitable infrastructure is in place.”

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