The UL2 Urea Dosing System is a liquid-only dosing system focuses on oxides of nitrogen (NOx) reduction capabilities that support application ranges from low to high flow selective catalytic reduction (SCR) dosing applications.
Benefits:
- Proprietary design of the injector includes a unique pressure swirl atomizer that offers customized spray angles and flow rates to reduce the risk of deposit formation and enhance mixing.
- Fewer coolant lines allow for a simpler system that is easier to integrate.
- Urea recirculation and freeze robust components offer improved system reliability. Reduced risk of urea crystallization and injector clogging, as urea is always present in the system.
- Optional controls technology within the electronic dosing unit offers flexibility in vehicle integration options.
Features:
Supply Module
- Mounts to the chassis.
- Heated by engine coolant.
- Enhanced freeze resistant components: pressure relief valve, foam cup and membrane around filter, vent cap to allow re-expansion of cup, urea expansion channels.
- Contains optional integrated dosing controls to monitor injector, temperature and pressure sensors
Injector
- Mounts to the decomposition reactor.
- Cooled by urea re-circulation, heated by electric.
- Contains proprietary pressure swirl atomizer with reinforced 11-layer nozzle.
- Enhanced freeze resistant components: urea expansion channels, temperature and pressure sensors with expansion bellows.
- Contains injector, temperature and pressure sensor
Brochures:
Technical Specifications:
- Capable of meeting high-flow dosing rates of up to 20.5 kg/hr.
- Shears droplets to sizes rivaling those of air-assisted system, as low as 24 SMD.
- Includes a pressure diverter valve to allow more urea to be released for high-flow optimization, if required.
Technical Characteristics | Unit | UL2 | Cummins Advantage | ||
---|---|---|---|---|---|
Dosing Rates | kg/hr | 5 | 11.7 | 20 | Greater Flexibility |
Spray Characteristics | SMD | 30 | 31 | 41 | Emission Improvement |
Dv90 | 85 | 88 | 208 | Better Reliability | |
Cone Angle Degree | 42 | 50 | 88 | Emission Improvement | |
Dosing Accuracy | % error | +/- 3.5 | +/- 5 | +/- 7 | Better Reliability |
Application Robustness | Unit | UL2 | Cummins Advantage |
---|---|---|---|
Installation Angle | Relative to 0" | -135 to +135 | Greater Flexibility |
Pump Head Height | Relative height of tank to dosing unit (m) | 4.4 | Greater Flexibility |
Temperature Limit | DEF inlet (Degrees Celsius) | 65 | Easy to Integrate |
Ambient (Degrees Celsius) | 130 | Easy to Integrate | |
Vibration Capability | ISO16750.3 | Easy to Integrate | |
Contamination Robustness | um | 100 | Greater Reliability |
Filter Capacity | g | 4 | Greater Capacity |
Freeze Robustness | Degrees Celsius | -40 | Better Reliability |
Purge Time | sec | 0 | Ease of Operation |
Useful Life | hr | 24,000 | Better Reliability |
Injector Cooling | Urea cooled | Lower TCO | |
Urea Purging | Not required | Emission Improvement | |
Injection Line Between SM to DM | Meter | <15 | Greater Flexibility |
Injection Line Dia. Between SM to DM | mm | 5-7.5 | Greater Flexibility |
Doser Voltage | Volt | 12V and 24V | Greater Flexibility |