Touch-screen Load Control Module Maximizes the Power Potential of Cummins Generator Sets

A new cost-efficient load management package will help customers in the light-commercial sector get more from their standby generator sets.

Cummins has introduced a new independent load management controller that regulates loads on standby generator sets. The new Load Control Module (LCM) offers world class reliability and quality, together with easy operation via an intuitive color touchscreen display. 

A real-time, at-a-glance overview of system components
A real-time, at-a-glance overview of system components



Built to support isolated bus topology and align easily with onboard paralleling breakers, the LCM supports generator sets fitted with Cummins controllers. Installation and servicing are straightforward. The module is available as a wall mounted enclosure or as an open construction panel for more versatile installation, and is designed to operate in harsh environments up to 45°C and 95% relative humidity.

The smart new cost-effective package is ideal for light-commercial applications, maximizing the power potential of generator sets. By automatically adding and shedding loads to an easily-assigned priority order, it helps keep standby generators performing to their maximum capacity. The LCM supports up to 6 generator sets and up to 12 loads with 8 assignable priority levels. 

Easily understandable system and generator set status overviews are immediately available on the LCM color touchscreen. Real-time information is clearly arranged for swift interpretation, while flexible controls allow users to quickly configure descriptors, adjust settings and perform functions. The touchscreen also comes with an event log that tracks event dates, times and actions, plus an alarm history to facilitate detection of faults and assist troubleshooting. 

Bus metering is well covered. The touchscreen provides a clear summary of AC metering data, including 3-phase voltage and current data, kW, frequency, and power factors for each bus. Numeric listings and traditional meter emulations convey the information in two formats for instantaneous interpretation and double checking. 

Provides a clear summary of AC metering data
Provides a clear summary of AC metering data


Users can easily keep track of the big picture thanks to a real-time, at-a-glance overview of all system components monitored by the LCM, covering generator state, bus status, loads assigned to add/shed sequence, and other data. Changing colors, pop-ups, on-screen help and customizable device names are included for optimum operation. Delving deeper, users can even choose to view a dedicated screen for each generator set, to display critical operating parameters, including PCC generator annunciators, AC metering for bus and engine data. 

The LCM meets US UL 508 safety standards for industrial control equipment, as well as the equivalent CSA 22.2 standards for Canada, and is CE Marked for the European Union. Like all Cummins products, it comes backed by the Cummins guarantee of build quality, reliability and worldwide customer support.
 

Adam Sidders Marketing Communications Leader Power Systems

Adam Sidders

Adam Sidders is the Marketing Communications Leader for the Power Systems Business Unit of Cummins Inc. Prior to joining Cummins in 2012 Adam worked in Financial Services for Europe’s largest independently owned insurer as their Marketing and Communications Manager. adam.sidders@cummins.com

Cummins Custompaks are being used for water management as Thailand struggles with its water crisis

CustomPak on site

Water crisis

Sixty Cummins Inc. CustomPaks are in service in Thailand as part of a critical water management plan aimed at easing the country’s water crisis – a crisis that has caused enormous economic and social damage and stirred conflict among communities.

Over the past several decades, Thailand has continually faced water problems caused by severe drought. Water reserves in dams and reservoirs are insufficient while water resources are often contaminated with toxins caused by urban communities and the industrial and agricultural sectors.

Severe flooding is a threat, too, at a time when the realities of climate change are hanging over the country.

As a result, the allocation of precious water resources, which must be shared among various stakeholders including new and existing industry, large and small agriculture, and cities and villages has become a flashpoint.

Kittithanapat Engineering Co. (KTP), has been involved in the water management system since 1996, working closely with authorities such as the Royal Irrigation Department, Department of Water Resources, Bangkok Metropolitan Authority and others.

CustomPaks on site

600 hp CustomPaks

To help KTP meet its often urgent requirements, Cummins DKSH (Thailand) has recently supplied 60 Australian-built CustomPaks – 45 powered by Cummins’ X15 engine rated at 600 hp, and 15 powered by the QSL9 rated at 325 hp. These fully self-contained powerpacks are emissions certified to Tier 3.

The CustomPaks are coupled to hydraulically-driven, large-volume submersible water pumps sourced by KTP from US company Moving Water Industries (MWI); KTP is the exclusive distributor in Thailand for these MWI Hydroflo pumps.

Prior to Cummins’ involvement, KTP was using another diesel engine brand but service support wasn’t up to the standard required.

Long-serving KTP engineer Kittisak Thanasoot says Cummins DKSH’s reputation for technical and aftersales support along with the reliability of the Cummins product were a key reason behind KTP’s decision to specify the CustomPaks for the Royal Irrigation Department.

The ability of Cummins DKSH to respond to short delivery times was also important.

“Supplying large quantities of high horsepower diesel engines for emergency situations such as flash flooding can be a challenge for KTP,” says Kittisak Thanasoot.

“Responding to the needs of the government agencies to manage such problems in a timely manner and with least impact on communities, KTP has found the answer in our partnership with Cummins DKSH.”

Power, pride and passion

Parked semi truck

The switch back to Cummins power has been beneficial for iconic New Zealand company Uhlenberg Haulage. It's all about whole-of-life costs.

Uhlenberg Haulage is closing in on 60 years in business, having been founded in 1966 by Mike and Carol Uhlenberg.

Based in Eltham, Taranaki, in New Zealand’s North Island, the operation is today owned and operated by their sons Chris, Daryl and Tony Uhlenberg.

Describing the Uhlenbergs as “old school family truckies”, Daryl talks about the company’s time-honored journey with a definite tone of pride, especially the work of his parents in laying the foundations for what is today an iconic fleet in its own right.

Cummins Inc. made its debut in the Uhlenberg fleet in 1971 with an NH250 powering a second-hand Kenworth K923 used in logging. A second Kenworth, a new W924 with a Cummins NTC335, followed soon after hauling an LPG tanker.

The Uhlenberg operation today comprises 40 prime movers and a variety of trailing gear to cater for the myriad of a jobs the fleet is involved in.

A number of Peterbilts feature in the fleet although Kenworth is now the brand of choice with six new units to be delivered over the next 12 months to cater for business growth.

Cummins’ X15 Euro 5 engine rated at 550 or 600 hp is the preferred power specification, with 18 red engines currently in the fleet.

Uhlenberg family in front of truck

Whole-of-life support

“The switch to Cummins has been a very good experience for us. We have nothing but praise for the Cummins organization,” says Daryl.

“The whole-of-life picture is the key thing for us and we’ve got that nailed with the support we get from Cummins – parts availability, scheduled maintenance, life expectancy and in-frame rebuilds.

“So the red engines turn up, we run them to life, which is 900,000 to 1.2 million kilometers, and then Cummins does an in-frame overhaul in a timely manner. If there’s an issue, parts and support are close by.

“The support we get from Cummins Palmerston North is fantastic, second to none.”

Daryl recently looked under a Kenworth that was in the workshop for a service and was surprised to see no oil leaking from the one-million-kilometer X15. “I remember when I was a fitter we had to wear a raincoat when working under a truck,” he jokes.

Fuel agnostic

Acknowledging that the push to decarbonize is now “very real”, Daryl likes the idea of Cummins’ fuel agnostic concept where one base internal combustion engine, optimized to run on diesel, can also be customized to run on ultra-low and zero-carbon fuels like renewable natural gas and hydrogen.

“My father was a pioneer of linehaul trucking in New Zealand and he always embraced new technology. He was never scared of it,” he says.

“I tend to be a little more cautious but I can see where a 500 hp natural gas or hydrogen engine would work for us in short haul applications,” he admits. “We’re certainly willing to look closely at these alternative fuel technologies when suitable infrastructure is in place.”

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