Benefits of hydrogen engines for hydrogen infrastructure

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The advent of the hydrogen economy infrastructure has been hyped for a long time. In 1997, Wired magazine was writing about the “Dawn of the Hydrogen Age”. Cars with solar panels on their roof would go 5,000 miles between fill ups—and you would be able to drink from their exhaust. By the early 2000’s, several car manufacturers in the world had a hydrogen car program, few with hydrogen engines; unfortunately, few have resulted in a product that consumers could buy.  

So, why are we not in the hydrogen age yet?  

One reason may be that we have been focusing on the wrong thing. In every past hydrogen hype cycle, what was really meant by “hydrogen economy” was “personal cars with a fuel cell.” On the contrary, today, commercial transportation is one of the key opportunities for the hydrogen economy to prosper. This opportunity includes both hydrogen engines and hydrogen fuel cells.  

Let’s look at how hydrogen engines can benefit today’s emerging hydrogen economy.
 


Hydrogen engines can drive hydrogen infrastructure buildup 

Green hydrogen is not widely available yet, and it will require an extensive infrastructure to produce, transport, and distribute.

Hydrogen engines can expedite this infrastructure build-up. This can be done through commercial transportation applications where use of hydrogen engines is viable without an extensive network of fueling stations. For example, there is a large range of commercial heavy vehicles such as regional haul trucks, garbage trucks, yard spotters, and many more which are well suited to run on hydrogen engines. These vehicles tend to operate as part of a fleet, and usually return to a central location at night, where they refuel. A municipal government, for example, could set up a hydrogen pump at its central vehicle depot. One step forward in building the hydrogen infrastructure.  

Hydrogen engines can power medium and heavy-duty trucks. Fleets can use a small number of fueling stations or install onsite dispensing and electrolyzers.

All these can drive the hydrogen fueling infrastructure buildup.  

Hydrogen engines help to build scale for on-vehicle hydrogen storage tanks 

Hydrogen fuel tanks are similar for hydrogen engines and fuel cells, so both vehicles need them. The demand for these onboard fuel storage systems needs to reach a sufficient level of scale so they can be more affordable. As more commercial transportation applications start to use hydrogen engines, the closer we get to this scale. 

To bring fleets and OEMs the reliable and affordable hydrogen storage tanks, Cummins Inc. has recently formed a joint venture with NPROXX, a leader in hydrogen storage and transportation. This joint venture will provide hydrogen storage products for on-highway and rail applications.  

Gray hydrogen vs blue hydrogen vs green hydrogen

Hydrogen internal combustion engines (ICEs) can bring widespread fuel cell adoption closer  

Hydrogen fuel tanks are universal for hydrogen vehicles.

Meanwhile, the infrastructure requirements of hydrogen fuel cells and hydrogen engines are the same. They both require the network to produce, transport and distribute CO2-free hydrogen. They both require the same on-vehicle hydrogen tanks. Even from a regulatory infrastructure perspective, they will likely be governed and benefit from some of the same regulations.  

The U.S. infrastructure bill allocates $8 billion for hydrogen hubs and $7.5 billion for EV charging, hydrogen, and natural gas stations on interstates. Hydrogen engines could reach to a scale of adoption where these infrastructure elements are utilized.  

As hydrogen engines drive the infrastructure buildout outlined earlier, this will make hydrogen fuel cells viable for an increasing number of commercial transportation applications.  

Hydrogen engines are likely to become a major milestone on the journey towards a zero emissions economy. Because they employ technology that is available today, and are viable to deploy in a wide range of use cases, they are a great way to act now. Not only can they unlock significant progress in terms of reducing emissions, but they also contribute to growing the infrastructure needed for other hydrogen applications including hydrogen fuel cells. If you are interested in learning more, don’t forget to check answers to frequently asked questions around hydrogen engines.  

Jim Nebergall

Jim Nebergall

Jim Nebergall is General Manager of the Hydrogen Engine Business at Cummins Inc. and leads the company’s global efforts in commercializing hydrogen-fueled internal combustion engines. Hydrogen internal combustion engines are an important technology in the company’s accelerated path to decarbonization.    

Jim joined Cummins in 2002 and has held numerous leadership roles across the company. Most recently, Jim was the Director of Product Strategy and Management for the North American on-highway engine business. Jim is passionate about innovation and has dedicated his Cummins career to advancing technology that improves the environment. He pushed the boundaries of customer-focused innovation to position Cummins as the leading powertrain supplier of choice, managing a portfolio ranging from advanced diesel and natural gas to hybrid powertrains. 

Jim graduated from Purdue University with a bachelor’s degree in electrical and computer engineering. In 2007, he completed his Master of Business Administration degree from Indiana University.

Cummins Custompaks are being used for water management as Thailand struggles with its water crisis

CustomPak on site

Water crisis

Sixty Cummins Inc. CustomPaks are in service in Thailand as part of a critical water management plan aimed at easing the country’s water crisis – a crisis that has caused enormous economic and social damage and stirred conflict among communities.

Over the past several decades, Thailand has continually faced water problems caused by severe drought. Water reserves in dams and reservoirs are insufficient while water resources are often contaminated with toxins caused by urban communities and the industrial and agricultural sectors.

Severe flooding is a threat, too, at a time when the realities of climate change are hanging over the country.

As a result, the allocation of precious water resources, which must be shared among various stakeholders including new and existing industry, large and small agriculture, and cities and villages has become a flashpoint.

Kittithanapat Engineering Co. (KTP), has been involved in the water management system since 1996, working closely with authorities such as the Royal Irrigation Department, Department of Water Resources, Bangkok Metropolitan Authority and others.

CustomPaks on site

600 hp CustomPaks

To help KTP meet its often urgent requirements, Cummins DKSH (Thailand) has recently supplied 60 Australian-built CustomPaks – 45 powered by Cummins’ X15 engine rated at 600 hp, and 15 powered by the QSL9 rated at 325 hp. These fully self-contained powerpacks are emissions certified to Tier 3.

The CustomPaks are coupled to hydraulically-driven, large-volume submersible water pumps sourced by KTP from US company Moving Water Industries (MWI); KTP is the exclusive distributor in Thailand for these MWI Hydroflo pumps.

Prior to Cummins’ involvement, KTP was using another diesel engine brand but service support wasn’t up to the standard required.

Long-serving KTP engineer Kittisak Thanasoot says Cummins DKSH’s reputation for technical and aftersales support along with the reliability of the Cummins product were a key reason behind KTP’s decision to specify the CustomPaks for the Royal Irrigation Department.

The ability of Cummins DKSH to respond to short delivery times was also important.

“Supplying large quantities of high horsepower diesel engines for emergency situations such as flash flooding can be a challenge for KTP,” says Kittisak Thanasoot.

“Responding to the needs of the government agencies to manage such problems in a timely manner and with least impact on communities, KTP has found the answer in our partnership with Cummins DKSH.”

Power, pride and passion

Parked semi truck

The switch back to Cummins power has been beneficial for iconic New Zealand company Uhlenberg Haulage. It's all about whole-of-life costs.

Uhlenberg Haulage is closing in on 60 years in business, having been founded in 1966 by Mike and Carol Uhlenberg.

Based in Eltham, Taranaki, in New Zealand’s North Island, the operation is today owned and operated by their sons Chris, Daryl and Tony Uhlenberg.

Describing the Uhlenbergs as “old school family truckies”, Daryl talks about the company’s time-honored journey with a definite tone of pride, especially the work of his parents in laying the foundations for what is today an iconic fleet in its own right.

Cummins Inc. made its debut in the Uhlenberg fleet in 1971 with an NH250 powering a second-hand Kenworth K923 used in logging. A second Kenworth, a new W924 with a Cummins NTC335, followed soon after hauling an LPG tanker.

The Uhlenberg operation today comprises 40 prime movers and a variety of trailing gear to cater for the myriad of a jobs the fleet is involved in.

A number of Peterbilts feature in the fleet although Kenworth is now the brand of choice with six new units to be delivered over the next 12 months to cater for business growth.

Cummins’ X15 Euro 5 engine rated at 550 or 600 hp is the preferred power specification, with 18 red engines currently in the fleet.

Uhlenberg family in front of truck

Whole-of-life support

“The switch to Cummins has been a very good experience for us. We have nothing but praise for the Cummins organization,” says Daryl.

“The whole-of-life picture is the key thing for us and we’ve got that nailed with the support we get from Cummins – parts availability, scheduled maintenance, life expectancy and in-frame rebuilds.

“So the red engines turn up, we run them to life, which is 900,000 to 1.2 million kilometers, and then Cummins does an in-frame overhaul in a timely manner. If there’s an issue, parts and support are close by.

“The support we get from Cummins Palmerston North is fantastic, second to none.”

Daryl recently looked under a Kenworth that was in the workshop for a service and was surprised to see no oil leaking from the one-million-kilometer X15. “I remember when I was a fitter we had to wear a raincoat when working under a truck,” he jokes.

Fuel agnostic

Acknowledging that the push to decarbonize is now “very real”, Daryl likes the idea of Cummins’ fuel agnostic concept where one base internal combustion engine, optimized to run on diesel, can also be customized to run on ultra-low and zero-carbon fuels like renewable natural gas and hydrogen.

“My father was a pioneer of linehaul trucking in New Zealand and he always embraced new technology. He was never scared of it,” he says.

“I tend to be a little more cautious but I can see where a 500 hp natural gas or hydrogen engine would work for us in short haul applications,” he admits. “We’re certainly willing to look closely at these alternative fuel technologies when suitable infrastructure is in place.”

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