Cummins components and software: Powering the future with advanced turbocharger technology

Cummins Components and Software (CCS) is proud to introduce the HE200WG, its latest innovation in turbocharger technology for the global light-duty on-highway and off-highway applications. The new turbocharger provides unparalleled performance and efficiency and is perfectly suited for on-highway & off-highway applications, offering versatility and reliability in the most demanding environments. The HE200 WG is meticulously designed to meet the stringent global emissions regulations set for 2024 and beyond, ensuring a greener future for all.

Engine range support 

The HE200 WG turbochargers support light-duty diesel engines ranging from 3.8 to 5.3 liters, catering to a wide array of engine requirements, and delivering optimal performance.

Innovation at its core 

CCS is committed to continuous innovation, developing technologically advanced turbochargers to expand its global market share in the light-duty on-highway truck and off-highway markets. The next-generation HE200 WG turbocharger aligns with upcoming emission regulations, including China Stage IV FE 2024, BSVI OBD-D, NSVII 2029, and Euro VII 2029, setting a new standard in the industry.

Enhanced product features 

CCS turbochargers boast a 6-7% efficiency improvement, creating a best-in-class product that enhances durability and transient response. Customers will experience direct benefits such as improved turbo efficiency at cruise points, leading to better fuel consumption and increased miles per gallon for diesel engines.

Key benefits for customers and end users

• Improved turbo efficiency: Enhanced turbo efficiency translates to better Brake Specific Fuel Consumption (BSFC) and increased fuel economy, allowing customers to achieve more miles per gallon.
• Turbomatching options: A range of turbomatching options ensures enhanced transient response and altitude capability, providing superior performance in various driving conditions.
• Modular design: The modular design is adaptable to various aftertreatment systems, including Exhaust Gas Recirculation (EGR), Non-EGR, Selective Catalytic Reduction (SCR), Diesel Particulate Filter (DPF), Diesel Oxidation Catalyst (DOC), and more.
• Increased durability and reliability: Improved durability and reliability minimize downtime, saving both time and money for customers.
• Compatibility with actuation systems: The turbochargers' compatibility with both electric and pneumatic actuation offers flexibility for different engine setups, ensuring optimal performance across a range of applications.

Functionality highlights

• Turbine wheel features: The turbine wheel incorporates new full-back shroud features for optimal performance.
• Twin-D volute design: The twin-D volute design in the turbine housing allows for maximum mass optimization.
• Compressor-mounted actuation: Compressor-mounted actuation ensures precise control for improved performance.
• Component and rotor balance: Improved component and rotor balance contribute to smoother operation and enhanced efficiency.
• Compressor cover surface finish: An enhanced compressor cover surface finish increases efficiency and overall performance.

Real-world benefits 

The improved low-end torque and enhanced engine start/stop capability provided by the HE200 WG turbochargers ensure optimal performance and fuel consumption during cold starts or when navigating rough terrain, delivering tangible benefits to users in real-world scenarios.

Global design and manufacturing

Designed by the CCS Global Engineering team, this product will initially be manufactured at the Wuxi Turbo Plant in China, followed by production at the Dewas Turbo plant in India. The HE200 WG is currently under development, with an official product launch scheduled for the end of 2024.

Cummins Components and Software continues to lead the way in turbocharger technology, delivering products that not only meet but exceed the expectations of our customers and the industry. Stay tuned for the official launch of our next-generation turbochargers, and experience the power and efficiency that only Cummins can provide.