Cummins components and software: Powering the future with advanced turbocharger technology

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Cummins Components and Software (CCS) is proud to introduce the HE200WG, its latest innovation in turbocharger technology for the global light-duty on-highway and off-highway applications. The new turbocharger provides unparalleled performance and efficiency and is perfectly suited for on-highway & off-highway applications, offering versatility and reliability in the most demanding environments. The HE200 WG is meticulously designed to meet the stringent global emissions regulations set for 2024 and beyond, ensuring a greener future for all.

Engine range support 

The HE200 WG turbochargers support light-duty diesel engines ranging from 3.8 to 5.3 liters, catering to a wide array of engine requirements, and delivering optimal performance.

Innovation at its core 

CCS is committed to continuous innovation, developing technologically advanced turbochargers to expand its global market share in the light-duty on-highway truck and off-highway markets. The next-generation HE200 WG turbocharger aligns with upcoming emission regulations, including China Stage IV FE 2024, BSVI OBD-D, NSVII 2029, and Euro VII 2029, setting a new standard in the industry.

Enhanced product features 

CCS turbochargers boast a 6-7% efficiency improvement, creating a best-in-class product that enhances durability and transient response. Customers will experience direct benefits such as improved turbo efficiency at cruise points, leading to better fuel consumption and increased miles per gallon for diesel engines.

Key benefits for customers and end users

  • Improved turbo efficiency: Enhanced turbo efficiency translates to better Brake Specific Fuel Consumption (BSFC) and increased fuel economy, allowing customers to achieve more miles per gallon.
  • Turbomatching options: A range of turbomatching options ensures enhanced transient response and altitude capability, providing superior performance in various driving conditions.
  • Modular design: The modular design is adaptable to various aftertreatment systems, including Exhaust Gas Recirculation (EGR), Non-EGR, Selective Catalytic Reduction (SCR), Diesel Particulate Filter (DPF), Diesel Oxidation Catalyst (DOC), and more.
  • Increased durability and reliability: Improved durability and reliability minimize downtime, saving both time and money for customers.
  • Compatibility with actuation systems: The turbochargers' compatibility with both electric and pneumatic actuation offers flexibility for different engine setups, ensuring optimal performance across a range of applications.

Functionality highlights

  • Turbine wheel features: The turbine wheel incorporates new full-back shroud features for optimal performance.
  • Twin-D volute design: The twin-D volute design in the turbine housing allows for maximum mass optimization.
  • Compressor-mounted actuation: Compressor-mounted actuation ensures precise control for improved performance.
  • Component and rotor balance: Improved component and rotor balance contribute to smoother operation and enhanced efficiency.
  • Compressor cover surface finish: An enhanced compressor cover surface finish increases efficiency and overall performance.

Real-world benefits 

The improved low-end torque and enhanced engine start/stop capability provided by the HE200 WG turbochargers ensure optimal performance and fuel consumption during cold starts or when navigating rough terrain, delivering tangible benefits to users in real-world scenarios.

Global design and manufacturing

Designed by the CCS Global Engineering team, this product will initially be manufactured at the Wuxi Turbo Plant in China, followed by production at the Dewas Turbo plant in India. The HE200 WG is currently under development, with an official product launch scheduled for the end of 2024.

Cummins Components and Software continues to lead the way in turbocharger technology, delivering products that not only meet but exceed the expectations of our customers and the industry. Stay tuned for the official launch of our next-generation turbochargers, and experience the power and efficiency that only Cummins can provide.

Cummins Office Building

Cummins Inc.

Cummins, a global power technology leader, is a corporation of complementary business segments that design, manufacture, distribute and service a broad portfolio of power solutions. The company’s products range from internal combustion, electric and hybrid integrated power solutions and components including filtration, aftertreatment, turbochargers, fuel systems, controls systems, air handling systems, automated transmissions, electric power generation systems, microgrid controls, batteries, electrolyzers and fuel cell products.

Cummins Custompaks are being used for water management as Thailand struggles with its water crisis

CustomPak on site

Water crisis

Sixty Cummins Inc. CustomPaks are in service in Thailand as part of a critical water management plan aimed at easing the country’s water crisis – a crisis that has caused enormous economic and social damage and stirred conflict among communities.

Over the past several decades, Thailand has continually faced water problems caused by severe drought. Water reserves in dams and reservoirs are insufficient while water resources are often contaminated with toxins caused by urban communities and the industrial and agricultural sectors.

Severe flooding is a threat, too, at a time when the realities of climate change are hanging over the country.

As a result, the allocation of precious water resources, which must be shared among various stakeholders including new and existing industry, large and small agriculture, and cities and villages has become a flashpoint.

Kittithanapat Engineering Co. (KTP), has been involved in the water management system since 1996, working closely with authorities such as the Royal Irrigation Department, Department of Water Resources, Bangkok Metropolitan Authority and others.

CustomPaks on site

600 hp CustomPaks

To help KTP meet its often urgent requirements, Cummins DKSH (Thailand) has recently supplied 60 Australian-built CustomPaks – 45 powered by Cummins’ X15 engine rated at 600 hp, and 15 powered by the QSL9 rated at 325 hp. These fully self-contained powerpacks are emissions certified to Tier 3.

The CustomPaks are coupled to hydraulically-driven, large-volume submersible water pumps sourced by KTP from US company Moving Water Industries (MWI); KTP is the exclusive distributor in Thailand for these MWI Hydroflo pumps.

Prior to Cummins’ involvement, KTP was using another diesel engine brand but service support wasn’t up to the standard required.

Long-serving KTP engineer Kittisak Thanasoot says Cummins DKSH’s reputation for technical and aftersales support along with the reliability of the Cummins product were a key reason behind KTP’s decision to specify the CustomPaks for the Royal Irrigation Department.

The ability of Cummins DKSH to respond to short delivery times was also important.

“Supplying large quantities of high horsepower diesel engines for emergency situations such as flash flooding can be a challenge for KTP,” says Kittisak Thanasoot.

“Responding to the needs of the government agencies to manage such problems in a timely manner and with least impact on communities, KTP has found the answer in our partnership with Cummins DKSH.”

Power, pride and passion

Parked semi truck

The switch back to Cummins power has been beneficial for iconic New Zealand company Uhlenberg Haulage. It's all about whole-of-life costs.

Uhlenberg Haulage is closing in on 60 years in business, having been founded in 1966 by Mike and Carol Uhlenberg.

Based in Eltham, Taranaki, in New Zealand’s North Island, the operation is today owned and operated by their sons Chris, Daryl and Tony Uhlenberg.

Describing the Uhlenbergs as “old school family truckies”, Daryl talks about the company’s time-honored journey with a definite tone of pride, especially the work of his parents in laying the foundations for what is today an iconic fleet in its own right.

Cummins Inc. made its debut in the Uhlenberg fleet in 1971 with an NH250 powering a second-hand Kenworth K923 used in logging. A second Kenworth, a new W924 with a Cummins NTC335, followed soon after hauling an LPG tanker.

The Uhlenberg operation today comprises 40 prime movers and a variety of trailing gear to cater for the myriad of a jobs the fleet is involved in.

A number of Peterbilts feature in the fleet although Kenworth is now the brand of choice with six new units to be delivered over the next 12 months to cater for business growth.

Cummins’ X15 Euro 5 engine rated at 550 or 600 hp is the preferred power specification, with 18 red engines currently in the fleet.

Uhlenberg family in front of truck

Whole-of-life support

“The switch to Cummins has been a very good experience for us. We have nothing but praise for the Cummins organization,” says Daryl.

“The whole-of-life picture is the key thing for us and we’ve got that nailed with the support we get from Cummins – parts availability, scheduled maintenance, life expectancy and in-frame rebuilds.

“So the red engines turn up, we run them to life, which is 900,000 to 1.2 million kilometers, and then Cummins does an in-frame overhaul in a timely manner. If there’s an issue, parts and support are close by.

“The support we get from Cummins Palmerston North is fantastic, second to none.”

Daryl recently looked under a Kenworth that was in the workshop for a service and was surprised to see no oil leaking from the one-million-kilometer X15. “I remember when I was a fitter we had to wear a raincoat when working under a truck,” he jokes.

Fuel agnostic

Acknowledging that the push to decarbonize is now “very real”, Daryl likes the idea of Cummins’ fuel agnostic concept where one base internal combustion engine, optimized to run on diesel, can also be customized to run on ultra-low and zero-carbon fuels like renewable natural gas and hydrogen.

“My father was a pioneer of linehaul trucking in New Zealand and he always embraced new technology. He was never scared of it,” he says.

“I tend to be a little more cautious but I can see where a 500 hp natural gas or hydrogen engine would work for us in short haul applications,” he admits. “We’re certainly willing to look closely at these alternative fuel technologies when suitable infrastructure is in place.”

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