No cooling off with ICE

Bus moving

Is electrification the only decarbonization option for the bus and coach industry right now?

That’s a key question that will no doubt be asked at the National Bus & Coach Show at Brisbane’s Exhibition Centre from September 17-18 as the optimism and uncertainties of the future collide with the realities of the moment.

While battery electric vehicles may eventually dominate the landscape, the current limitations of vehicle cost, range and supporting infrastructure still need to be addressed.

The road to zero emissions is long and lined with questions that will no doubt see transitory solutions like advanced internal combustion engines (ICE), hybrid technologies and alternative fuels playing a role.

At the recent Advanced Clean Transportation (ACT) Expo in Las Vegas, Accelera by Cummins – the zero-emissions business unit of Cummins Inc. –  displayed a full line-up of differing technologies, including more powerful versions of its hydrogen fuel cell engines, a high-efficiency eAxle and its next-generation batteries.

While there were plenty of headlines from the displays at ACT Expo, the reality is that Cummins is still investing heavily in internal combustion technologies for increasingly stringent emissions standards.

Fuel agnostic engines

While the X15 may dominate the headlines for heavy road transport, two products that will be of special interest to the bus and coach industry are the B6.7H and X10, both part of Cummins’ industry-first fuel agnostic platform.

B6.7 rendering

While each engine will be able to run on hydrogen and natural gas, Cummins states that diesel will remain a critical technology for the on-highway market for years to come, and the company will continue to support it.

“We are committed to advancing diesel technology while our markets and our customers need it to run their businesses,” said José Samperio, Executive Director – North America On-Highway at Cummins.

The brand new X10, available as a diesel initially with ratings from 320-450 hp, will be compliant with the US EPA’s 2027 regulations while providing a step-change in fuel economy improvement.

X10 rendering

The B6.7H hydrogen internal combustion engine, scheduled for release in the 2026-2027 timeframe, delivers performance similar to that of Cummins’ 6.7-liter diesel engine with peak outputs of 290 hp and 885 lb ft of torque.

“While Cummins is investing in a range of power options to support decarbonization, hydrogen internal combustion engines are emerging as a key technology to eliminate carbon emissions from the transport sectors, while retaining the power density typical of diesel engines,” said Jim Nebergall, general manager of hydrogen engines at Cummins.

Hydrogen has some way to go to reach its full potential as a zero-carbon fuel, the obvious requirement being for adequate infrastructure to produce green hydrogen in quantities that make it accessible and affordable. 

Alternative fuels

The near-term opportunities from the use of lower-carbon alternative fuels are also significant.

Cummins has approved the use of unblended renewable diesel, including hydrotreated vegetable oil (HVO), for its on-highway diesel engines (B6.7, L9, X12 and X15) with no engine modifications required for a 100% blend.

engine rendering

Utilizing renewable diesels like HVO reduces net greenhouse gas (GHG) emissions by up to 90% compared to conventional diesel. Particulate matter emissions are also reduced dramatically, potentially by up to half.

Biodiesel is another lower-carbon fuel that can easily be integrated into a fleet’s engines. Manufactured from vegetable oils, animal fats or recycled restaurant grease (used cooking oil), biodiesel is a renewable, biodegradable fuel with properties similar to those of diesel.

Cummins on-highway engines built after 2007 are compatible with B20 biodiesel (20% biodiesel, 80% petroleum diesel), a blend that is capable of reducing greenhouse gas emissions, namely CO2, by around 15%.

At the National Bus & Coach Show in Brisbane in September, Cummins will feature an ultra-low emission L9 Euro 6 diesel engine along with the BP107E battery from Accelera. The BP107E features Lithium Iron Phosphate (LFP) chemistry which enables longer battery life and faster charging capabilities for reduced vehicle downtime.

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Cummins Inc.

Cummins, a global power technology leader, is a corporation of complementary business segments that design, manufacture, distribute and service a broad portfolio of power solutions. The company’s products range from internal combustion, electric and hybrid integrated power solutions and components including filtration, aftertreatment, turbochargers, fuel systems, controls systems, air handling systems, automated transmissions, electric power generation systems, microgrid controls, batteries, electrolyzers and fuel cell products.

Cummins Custompaks are being used for water management as Thailand struggles with its water crisis

CustomPak on site

Water crisis

Sixty Cummins Inc. CustomPaks are in service in Thailand as part of a critical water management plan aimed at easing the country’s water crisis – a crisis that has caused enormous economic and social damage and stirred conflict among communities.

Over the past several decades, Thailand has continually faced water problems caused by severe drought. Water reserves in dams and reservoirs are insufficient while water resources are often contaminated with toxins caused by urban communities and the industrial and agricultural sectors.

Severe flooding is a threat, too, at a time when the realities of climate change are hanging over the country.

As a result, the allocation of precious water resources, which must be shared among various stakeholders including new and existing industry, large and small agriculture, and cities and villages has become a flashpoint.

Kittithanapat Engineering Co. (KTP), has been involved in the water management system since 1996, working closely with authorities such as the Royal Irrigation Department, Department of Water Resources, Bangkok Metropolitan Authority and others.

CustomPaks on site

600 hp CustomPaks

To help KTP meet its often urgent requirements, Cummins DKSH (Thailand) has recently supplied 60 Australian-built CustomPaks – 45 powered by Cummins’ X15 engine rated at 600 hp, and 15 powered by the QSL9 rated at 325 hp. These fully self-contained powerpacks are emissions certified to Tier 3.

The CustomPaks are coupled to hydraulically-driven, large-volume submersible water pumps sourced by KTP from US company Moving Water Industries (MWI); KTP is the exclusive distributor in Thailand for these MWI Hydroflo pumps.

Prior to Cummins’ involvement, KTP was using another diesel engine brand but service support wasn’t up to the standard required.

Long-serving KTP engineer Kittisak Thanasoot says Cummins DKSH’s reputation for technical and aftersales support along with the reliability of the Cummins product were a key reason behind KTP’s decision to specify the CustomPaks for the Royal Irrigation Department.

The ability of Cummins DKSH to respond to short delivery times was also important.

“Supplying large quantities of high horsepower diesel engines for emergency situations such as flash flooding can be a challenge for KTP,” says Kittisak Thanasoot.

“Responding to the needs of the government agencies to manage such problems in a timely manner and with least impact on communities, KTP has found the answer in our partnership with Cummins DKSH.”

Power, pride and passion

Parked semi truck

The switch back to Cummins power has been beneficial for iconic New Zealand company Uhlenberg Haulage. It's all about whole-of-life costs.

Uhlenberg Haulage is closing in on 60 years in business, having been founded in 1966 by Mike and Carol Uhlenberg.

Based in Eltham, Taranaki, in New Zealand’s North Island, the operation is today owned and operated by their sons Chris, Daryl and Tony Uhlenberg.

Describing the Uhlenbergs as “old school family truckies”, Daryl talks about the company’s time-honored journey with a definite tone of pride, especially the work of his parents in laying the foundations for what is today an iconic fleet in its own right.

Cummins Inc. made its debut in the Uhlenberg fleet in 1971 with an NH250 powering a second-hand Kenworth K923 used in logging. A second Kenworth, a new W924 with a Cummins NTC335, followed soon after hauling an LPG tanker.

The Uhlenberg operation today comprises 40 prime movers and a variety of trailing gear to cater for the myriad of a jobs the fleet is involved in.

A number of Peterbilts feature in the fleet although Kenworth is now the brand of choice with six new units to be delivered over the next 12 months to cater for business growth.

Cummins’ X15 Euro 5 engine rated at 550 or 600 hp is the preferred power specification, with 18 red engines currently in the fleet.

Uhlenberg family in front of truck

Whole-of-life support

“The switch to Cummins has been a very good experience for us. We have nothing but praise for the Cummins organization,” says Daryl.

“The whole-of-life picture is the key thing for us and we’ve got that nailed with the support we get from Cummins – parts availability, scheduled maintenance, life expectancy and in-frame rebuilds.

“So the red engines turn up, we run them to life, which is 900,000 to 1.2 million kilometers, and then Cummins does an in-frame overhaul in a timely manner. If there’s an issue, parts and support are close by.

“The support we get from Cummins Palmerston North is fantastic, second to none.”

Daryl recently looked under a Kenworth that was in the workshop for a service and was surprised to see no oil leaking from the one-million-kilometer X15. “I remember when I was a fitter we had to wear a raincoat when working under a truck,” he jokes.

Fuel agnostic

Acknowledging that the push to decarbonize is now “very real”, Daryl likes the idea of Cummins’ fuel agnostic concept where one base internal combustion engine, optimized to run on diesel, can also be customized to run on ultra-low and zero-carbon fuels like renewable natural gas and hydrogen.

“My father was a pioneer of linehaul trucking in New Zealand and he always embraced new technology. He was never scared of it,” he says.

“I tend to be a little more cautious but I can see where a 500 hp natural gas or hydrogen engine would work for us in short haul applications,” he admits. “We’re certainly willing to look closely at these alternative fuel technologies when suitable infrastructure is in place.”

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