Mets debut for Cummins marine Onan gensets that 
deliver all the power of ‘one brand’ ownership

genset renderings

Cummins Inc. has extended its portfolio of Onan marine generator sets with the introduction of the MDC (Marine Diesel Cummins) Turbo and Onan QSB7E ranges.

Details of the two generator sets were shared at the Marine Equipment Trade Show (METS), a premium European showcase for professionals in the leisure marine industry.

The arrival of the MDC Turbo and Onan QSB7E means boatbuilders and owners can now deal with a single trusted brand – Cummins – for the entire power requirement of their vessel. Cummins is the parent brand of Onan and of Stamford, the leading name in alternators for marine applications.

The electrical power spread of the Cummins marine Onan range now stretches from 4 kWe to 195 kWe. Previously, the highest Cummins Onan rating available was 65 kWe.

Cummins generator sets are renowned for their robust build quality and outstanding performance characteristics, notably in the area of low noise, vibration and harshness (NVH).

The two new ranges, which can run on 100% hydrotreated vegetable oil (HVO 100), build on that proud heritage of reliable, smooth and efficient power delivery.

The versatility of the MDC and Onan QSB7E is enhanced by the ability to synchronise the generator sets, yielding benefits such as improved stability of electrical supply, greater fuel efficiency and higher levels of comfort all round for passengers and crew.

Cédric Merveillaud, Cummins Director of Marine Europe, said: “With the one supplier for propulsion and auxiliary power, life becomes a lot simpler and more productive for boat builders and owners. Cummins can handle the entire power demand.”

The MDC genset complies with EPA Tier 3 and EU Stage V regulations and is available for both commercial and recreational marine applications as a 50 Hz or 60 Hz model.

It can also be specified as either non-aftercooled or aftercooled. This provides two power outputs, giving the genset a rating of 40 to 80 kWe and 80 to 110 kWe respectively.

Using the Cummins Onan Digital Display, the MDC provides user-friendly diagnostics including extensive engine and alternator information, ensuring customer ease on the water.

At the top end of the Cummins Onan genset scale now sits the Onan QSB7E, a perfect low noise power solution for a variety of maritime applications including high-end superyachts, small passenger ferries, fishing boats and offshore support vessels.

Available as unclassed, class-ready and full-class, the Onan QSB7E has 10 power nodes and can be specified with an open or enclosed unit in both 50 and 60 Hz models. Maximum output is up to 195 kWe.

Like the MDC, the Onan QSB7E can be supplied with the additional option of a front mounted power take-off which can be used to power various auxiliary systems, for example, hydraulic pumps, giving the customer flexibility and redundancy onboard.

For ease of maintenance and maximum use of space, the MDC and Onan QSB7E have single-side service access and the water-cooled exhaust can be installed either in forward or rear-facing configuration. At the base of both generators are multiple outlets for fuel and battery cables.

“Cummins marine genset products are designed and built to provide reliability, performance and durability at reduced noise and vibration levels,” said Merveillaud. “That’s why this complete marine generator set package is ideal for recreational and light commercial vessels.

“The 99kW commercial genset node is very popular in certain markets, and we expect the B4.5 genset package with a Cummins Stamford alternator will be an obvious choice when selecting power for operators for years to come.”

The MDC and Onan QSB7E gensets are backed by Cummins’ extensive warranty (five years / 2,000 hours), and users have access to a worldwide service network of more than 10,000 authorised dealer locations, the largest such network in the world.

Cummins B4.5 packs propulsion punch

The light but power-dense B4.5 is compliant with IMO II, EU Stage V and RCD 2 regulations without the use of aftertreatment. It offers a power range of 102-250 hp in propulsion format (76-186 kW) and 76-129 kWm in auxiliary format.

Thanks to its optimised turbos, the B4.5 has best-in-class peak torque, which not only provides greater acceleration but makes it easier to maintain speed, even for vessels with high loads such as dredgers and fishing boats.

The high-pressure common rail fuel system of the B4.5 delivers class-leading fuel consumption while its cast water-cooled exhaust manifold makes for lower surface temperatures and improved overall performance.

The air intake system includes commercial and recreational reusable washable air cleaners for more cost savings.

The electrical system is offered in both 12 and 24 volts with simple electrical OEM interface connections that can be integrated with Cummins’ C Command Systems. A remote backup throttle option is also available for easier integration for vessels that require it.

The electronic system includes automated push button start/stop controls easily integrated through the ECM. It also features engine protection and derate reducing the risk of catastrophic failure.

The B4.5 is available with a base warranty of 24 months or 1,000 hours for high output and light duty applications; 24 months or 3,000 hours for intermittent duty applications; or 24 months or unlimited hours for continuous duty and prime power applications.

The B4.5 is offered with either dry or wet exhaust elbows which allows for easier integration with any vessels that need to be repowered.

Cummins QSB 6.7 for smooth and responsive performance

The compact design and flexible installation options make the Cummins QSB 6.7 ideal for a wide range of boat applications.

Its outstanding performance is courtesy of a perfectly matched turbocharger and new 24-valve cylinder head that delivers industry-leading power density.

The QSB 6.7 is also amazingly quiet, emitting 80 per cent less noise at idle, helped by the new Walker air filter and the same smoothly efficient high pressure common rail fuel system as featured on the B4.5.

The QSB6.7 is compliant with IMO II, EU Stage V and RCD 2. In recreational marine propulsion mode, power ranges from 230-550 hp (172-410 kW) and from 98-210 kWm in auxiliary mode. It delivers incredible torque of 720-1250 lbft (976-1695 Nm) for maximum enjoyment at the helm.

Single loop, low temperature aftercooling eliminates the need for two keel coolers and lowers emissions. The tube-and-shell heat exchanger is designed for superior durability and ease of service with minimal maintenance requirements. Fan drive is available for radiator-cooled configurations

The QSB 6.7 complies with US EPA Tier 3 emissions regulations without the use of aftertreatment. It is designed to meet the International Association of Classification Societies (IACS) and SOLAS requirements. Oil service intervals can be increased to 500 hours if using ultra-low sulphur diesel (ULSD).

As with the B4.5, the QSB 6.7’s electrical system is offered in both 12 and 24 volts isolated and non-isolated versions.

The QSB 6.7’s 24v Quantum System electronics package features a proven ECM to monitor operating parameters such as fuel consumption, duty cycle, engine load and speed, while providing diagnostics, prognostics and complete engine protection. A simplified electrical customer interface box for all vessel connections removes any complexity from installation.

The QSB 6.7 is available with a base warranty of 24 months or 1,000 hours for high output and light duty applications; 24 months or 3,000 hours for intermittent duty applications; or 24 months or unlimited hours for continuous duty and prime power applications.

Cummins Europe

Cummins Inc. opened its first site in Europe in 1956. Today it has 12 manufacturing sites and more than 10,800 employees in the region. Cummins works hard to provide advanced technologies supported by a long-established service network across Europe. Cummins is committed to investing in Europe through Research and Technology, ensuring Cummins’ technical experts are developing innovations of the future.

Cummins Custompaks are being used for water management as Thailand struggles with its water crisis

CustomPak on site

Water crisis

Sixty Cummins Inc. CustomPaks are in service in Thailand as part of a critical water management plan aimed at easing the country’s water crisis – a crisis that has caused enormous economic and social damage and stirred conflict among communities.

Over the past several decades, Thailand has continually faced water problems caused by severe drought. Water reserves in dams and reservoirs are insufficient while water resources are often contaminated with toxins caused by urban communities and the industrial and agricultural sectors.

Severe flooding is a threat, too, at a time when the realities of climate change are hanging over the country.

As a result, the allocation of precious water resources, which must be shared among various stakeholders including new and existing industry, large and small agriculture, and cities and villages has become a flashpoint.

Kittithanapat Engineering Co. (KTP), has been involved in the water management system since 1996, working closely with authorities such as the Royal Irrigation Department, Department of Water Resources, Bangkok Metropolitan Authority and others.

CustomPaks on site

600 hp CustomPaks

To help KTP meet its often urgent requirements, Cummins DKSH (Thailand) has recently supplied 60 Australian-built CustomPaks – 45 powered by Cummins’ X15 engine rated at 600 hp, and 15 powered by the QSL9 rated at 325 hp. These fully self-contained powerpacks are emissions certified to Tier 3.

The CustomPaks are coupled to hydraulically-driven, large-volume submersible water pumps sourced by KTP from US company Moving Water Industries (MWI); KTP is the exclusive distributor in Thailand for these MWI Hydroflo pumps.

Prior to Cummins’ involvement, KTP was using another diesel engine brand but service support wasn’t up to the standard required.

Long-serving KTP engineer Kittisak Thanasoot says Cummins DKSH’s reputation for technical and aftersales support along with the reliability of the Cummins product were a key reason behind KTP’s decision to specify the CustomPaks for the Royal Irrigation Department.

The ability of Cummins DKSH to respond to short delivery times was also important.

“Supplying large quantities of high horsepower diesel engines for emergency situations such as flash flooding can be a challenge for KTP,” says Kittisak Thanasoot.

“Responding to the needs of the government agencies to manage such problems in a timely manner and with least impact on communities, KTP has found the answer in our partnership with Cummins DKSH.”

Power, pride and passion

Parked semi truck

The switch back to Cummins power has been beneficial for iconic New Zealand company Uhlenberg Haulage. It's all about whole-of-life costs.

Uhlenberg Haulage is closing in on 60 years in business, having been founded in 1966 by Mike and Carol Uhlenberg.

Based in Eltham, Taranaki, in New Zealand’s North Island, the operation is today owned and operated by their sons Chris, Daryl and Tony Uhlenberg.

Describing the Uhlenbergs as “old school family truckies”, Daryl talks about the company’s time-honored journey with a definite tone of pride, especially the work of his parents in laying the foundations for what is today an iconic fleet in its own right.

Cummins Inc. made its debut in the Uhlenberg fleet in 1971 with an NH250 powering a second-hand Kenworth K923 used in logging. A second Kenworth, a new W924 with a Cummins NTC335, followed soon after hauling an LPG tanker.

The Uhlenberg operation today comprises 40 prime movers and a variety of trailing gear to cater for the myriad of a jobs the fleet is involved in.

A number of Peterbilts feature in the fleet although Kenworth is now the brand of choice with six new units to be delivered over the next 12 months to cater for business growth.

Cummins’ X15 Euro 5 engine rated at 550 or 600 hp is the preferred power specification, with 18 red engines currently in the fleet.

Uhlenberg family in front of truck

Whole-of-life support

“The switch to Cummins has been a very good experience for us. We have nothing but praise for the Cummins organization,” says Daryl.

“The whole-of-life picture is the key thing for us and we’ve got that nailed with the support we get from Cummins – parts availability, scheduled maintenance, life expectancy and in-frame rebuilds.

“So the red engines turn up, we run them to life, which is 900,000 to 1.2 million kilometers, and then Cummins does an in-frame overhaul in a timely manner. If there’s an issue, parts and support are close by.

“The support we get from Cummins Palmerston North is fantastic, second to none.”

Daryl recently looked under a Kenworth that was in the workshop for a service and was surprised to see no oil leaking from the one-million-kilometer X15. “I remember when I was a fitter we had to wear a raincoat when working under a truck,” he jokes.

Fuel agnostic

Acknowledging that the push to decarbonize is now “very real”, Daryl likes the idea of Cummins’ fuel agnostic concept where one base internal combustion engine, optimized to run on diesel, can also be customized to run on ultra-low and zero-carbon fuels like renewable natural gas and hydrogen.

“My father was a pioneer of linehaul trucking in New Zealand and he always embraced new technology. He was never scared of it,” he says.

“I tend to be a little more cautious but I can see where a 500 hp natural gas or hydrogen engine would work for us in short haul applications,” he admits. “We’re certainly willing to look closely at these alternative fuel technologies when suitable infrastructure is in place.”

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