Cummins releases enhanced PrevenTech® platform with global availability at Bauma 2025
Cummins Inc. (NYSE: CMI), a global power solutions leader, has announced the global release of its updated PrevenTech® platform at Bauma 2025.
Cummins PrevenTech® is an integrated engine reliability and performance solution for miners. This technology combines real-time remote monitoring, advanced predictive analytics and 24/7 Cummins expert support to ensure Cummins engines operate at peak performance.
“We recognized the opportunity to develop a more robust, user-friendly PrevenTech platform to better serve the future of mining,” says Suchitha Subramanian, Cummins Power Systems Digital Solutions Program Director. “PrevenTech is still fueled by Cummins’ proprietary datasets to deliver real-time diagnostics and predictive fault identification, and now more than ever, it’s easier to unlock the power of connected engines to improve uptime, total cost of ownership and even on-site safety.”
While Cummins has offered digital solutions for connected engines since 2019, this more robust platform is built for advanced analytics, accelerated onboarding, enhanced user experience, more intuitive fleet visibility and streamlined alert management.
Cummins is currently migrating all existing customer accounts and is now offering expedited onboarding of new accounts.
In 2024, across two mine sites with 340 PrevenTech-equipped Cummins engines, PrevenTech led to an average prevention of 45+ hours of downtime and $70,000 in maintenance and repair costs per engine -- nearly $24M annual operational savings.
About PrevenTech
Miners can turn engine data into insights by installing a PrevenTech telematics box during a maintenance event. Once connected via cellular data or Wi-Fi, engine data is continuously captured, transmitted and analyzed in the cloud. Data, alerts and reports are accessible via self-service dashboards but are also proactively monitored 24/7 by Cummins Care engine experts, delivering actionable recommendations to mine operators.
Cummins cites its advanced prognostics capabilities as key to differentiating PrevenTech® from other fleet management tools. “Unlike standard monitoring tools, PrevenTech® goes beyond fault detection by leveraging proprietary Cummins datasets, our predictive analytics model and ranked notifications to continuously assess and protect Cummins engines in a way no other tool can,” adds Subramanian. Cummins analyzes billions of data points from thousands of connected engines around the world.
PrevenTech® features a variety of capabilities tied to engine health monitoring.
Notable features include:
- Real-Time engine health monitoring that provides fleet-wide visibility into engine fault codes, diagnoses, visual trends, and recommendations
- Predictive analytics for early fault detection that monitor potential asset failures using statistical and advanced analytics, enabling preventive measure before issues arise
- Real-Time, Ranked Fault Codes by severity to the asset, empowering users to identify root causes, secure necessary parts, and optimize maintenance remotely
- Automated Fleet-Wide Fuel Efficiency Reporting to monitor engine fuel consumptions with load, speed, and power metrics
- 24/7 remote engine monitoring by Cummins Care agents with engine expert maintenance, repair, and performance recommendations
For more information, contact: Cummins@grayling.com
About Cummins Inc.
Cummins Inc., a global power solutions leader, comprises five business segments - Engine, Components, Distribution, Power Systems and Accelera by Cummins - supported by its global manufacturing and extensive service and support network, skilled workforce and vast technological expertise. Cummins is committed to its Destination Zero strategy, which is grounded in the company's commitment to sustainability and helping its customers successfully navigate the energy transition with its broad portfolio of products.
The products range from advanced diesel, natural gas, electric and hybrid powertrains and powertrain-related components including aftertreatment, turbochargers, fuel systems, valvetrain technologies, controls systems, air handling systems, automated transmissions, axles, drivelines, brakes, suspension systems, electric power generation systems, electrified power systems with innovative components and subsystems, including battery, fuel cell and electric power technologies and hydrogen production technologies.
Headquartered in Columbus, Indiana (U.S.), since its founding in 1919, Cummins employs approximately 69,600 people committed to powering a more prosperous world through three global corporate responsibility priorities critical to healthy communities: education, environment and equality of opportunity. Cummins serves its customers online, through a network of company-owned and independent distributor locations, and through thousands of dealer locations worldwide and earned about $3.9 billion on sales of $34.1 billion in 2024. See how Cummins is leading your world toward a future of smarter, cleaner power at www.cummins.com.
